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sheet metal

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Sheets of stainless steel cover the Chrysler Building
Thin sheets of gold leaf

Sheet metal is simply metal formed into thin and flat pieces. It is one of the fundamental forms used in metalworking, and can be cut and bent into a variety of different shapes. Countless everyday objects are constructed of the material. Thicknesses can vary significantly, although extremely thin pieces of sheet metal would be considered to be foil or leaf, and pieces thicker than 1/4 inch or a centimeter can be considered plate.

Basics

Sheet metal is generally produced in sheets less than 6 mm. by reducing the thickness of a long work piece by compressive forces applied through a set of rolls. This process is known as rolling and began around 1500 AD. Sheet metals are available as flat pieces or as strip in coils. It is characterized by its thickness or gauge of the metal. The gauge of sheet metal ranges from 30 gauge to about 8 gauge. The higher the gauge, the thinner the metal is. There are many different metals that can be made into sheet metal. Aluminum, brass, copper, cold rolled steel, mild steel, tin, nickel and titanium are just a few examples of metal that can be made into sheet metal. Sheet metal has applications in car bodies, airplane wings, medical tables, roofs for building and many other things.

Contents

  • 1 Basics
  • 2 Processes
    • 2.1 Stretching
    • 2.2 Drawing
    • 2.3 Deep Drawing
    • 2.4 Cutting
    • 2.5 Bending and Flanging
    • 2.6 Punching and Shearing
    • 2.7 Spinning
    • 2.8 Press Forming
    • 2.9 Roll Forming


Processes

Forming metal on a bend press

A main feature of sheet metal is its ability to be formed and shaped by a variety of processes. Each process does something different to the metal giving it a different shape or size.

Stretching

Stretching is a process where sheet metal is clamped around its edges and stretched over a die or form block. This process is mainly used for the manufacture of aircraft wings, automotive door and window panels.

Drawing

Drawing forms sheet metal into cylindrical or box shaped parts by using a punch which presses the blank into a die cavity.

Deep Drawing

Deep Drawing is a type of Drawing process where the depth of the part is greater than its diameter. Deep drawing is used for making automotive fuel tanks, kitchen sinks, 2 piece aluminum cans, etc.

Cutting

Cutting sheet metal can be done various ways from hand tools called tin snips up to very large powered shears. With the advances in technology, sheet metal cutting has turned to computers for precise cutting.

Bending and Flanging

Bending and flanging imparts stiffness to a sheet metal part or to form various shapes, such as 3 piece aluminum cans[1]. See Bending (metalworking).

Punching and Shearing

During punching or shearing, the sheet metal is cut by using a punch and die.

Spinning

Spinning is used to make axis-symmetric parts by applying a work piece to a rotating mandrel with the help of rollers or rigid tools. Spinning is used to make rocket motor casings and missile nose cones for example.

Press Forming

This is a form of bending used for long and thin sheet metal parts.

Roll Forming

Main article: Rolling (metalworking)

A continuous bending operation for producing open profiles or welded tubes with long lengths or in large quantities.


Metalworking

Fabrication:

Pan brake | Crimp | English Wheel | Guillotine | Ironworker | Nibbler | Sheet metal forming | Sheet metal | Soldering


Metalworking topics:  

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Search Term: "Sheet_metal"

sheet metal news and sheet metal articles

Here's our top rated sheet metal links for the day:

BMW, AUDI PICK NOVELIS TO SUPPLY SHEET METAL 

Palladium Times - Mar 09 2:57 AM
Two European automobile manufacturers have selected Novelis Inc. to supply them with sheet metal for their new vehicles. BMW and Audi will both be using Novelis sheet metal on certain models.
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Shanty burns on Lake Winnebago 
Fond du Lac Reporter - Mar 11 9:37 AM
The intentional burning of an ice shanty on Lake Winnebago Saturday angered game warden Ed McCann from the Wisconsin Department of Natural Resources. Theres nothing but a big pile of garbage, sheet metal, and wood. We have an idea who did it, McCann said. The owner of the ice shanty, once located, could receive multiple citations, including illegal burning of material, littering and not removing ...
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Theres storage in those walls 
Kansas City Star - Mar 11 12:22 AM
Your home has all sorts of hidden storage space. Behind the drywall and paneling lie hidden spaces nestled between the 2-by-4 studs. While some are filled with pipes, wiring, insulation and sheet metal ductwork, others are wide open and ready to be put to use.
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OregonLive.com: Blazers Forum 
OregonLive.com - Mar 10 11:14 AM
sounds like a nice car, lol I looked two years at birds before I purchased mine, included in that were a few verts. One was so bad that the owner had pulled the rear sheet metal offf by hand 20 mins before I looked at it so it looked better. what area do you live in?
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Newest Boeing jet rises from spools of thread 
Seattle Times - Mar 11 12:17 AM
Inside the "creel room" at Toray Composites America, hundreds of spindles squeak as they turn, steadily unwinding bobbins of black fiber...
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LapDawg Laptop Stand 
The Gadgeteer - Mar 09 1:11 PM
Over the years, we have reviewed quite a few laptop stands and laptop desks. Most of these products have been constructed of metal, plastic or a combination of both.
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Drive it forever 
Boston Globe - Mar 11 6:55 AM
Q Every time I get in and out of my new car, I get a giant electrical shock. Since the car is under warranty, I took it to the dealer, who treated the seats with some potion, which was very effective. But a month later, the shocks came back with a vengeance. My daughter won't ride in the car anymore ...
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Area Bowling Highlights 
The Flint Journal - Mar 11 6:58 AM
Al Fox Memorial - Ken Hochstein, Galaxy Pro Shop, 729; Pat Brown, Pro Shop, 710; Mike Blondin, Golf Plus, 278-718; Mark Mikels, Don Anger Construction, 719; Mike Kocsis, Anger, 705.
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Business Calendar 
The Oregonian - Mar 11 12:11 AM
2007 Oregon Governor's Occupational Safety and Health Conference: More than 30 full-day workshops and 80 single-topic classes will be offered. Registration opens at 7 a.m. Monday through Wednesday and at 8:30 a.m. on Thursday.
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Traditional or modern, macaroons are classic 
Fort Wayne Journal Gazette - Mar 11 3:00 AM
Lets talk macaroons. The original macaroon was a cookie, made with powdered almonds, which originated in Italy. A true macaroon is a small cookie made of almond paste or ground almonds (or both) mixed with sugar and egg whites. Almond macaroons can be chewy, crunchy or a combined texture with the outside crisp and the inside chewy. There is also a variation, the coconut macaroon, which ...
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Last Update: 2007-03-11 14:33:28

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